Who we are.

At Hallam Castings, we’re more than just manufacturers—we’re craftsmen, problem-solvers, and trusted partners. Family-owned and proudly independent, we’ve spent generations perfecting the art and science of aluminium diecasting to help our customers bring their ideas to life on time, with confidence.

Based in the heart of Yorkshire our business is built on integrity, precision, and long-standing relationships.  BSI ISO 9001 & 14001 accredited, every component we produce reflects our commitment to quality and a deep pride in our craft.  From modest beginnings to cutting-edge capabilities, we’ve grown by treating each customer’s challenge as our own.

We specialise in the design, development, and production of high-performance aluminium and zinc diecast components across a wide range of industries.  Whether it’s a small batch or a high-volume run, our flexible processes ensure your project is delivered with excellence and efficiency.

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CNC Machining and
High-volume Manufacturing

Hallam provides high-volume CNC machining for a wide variety of industry sectors with production requirements ranging from die-cast aluminium components to complex assemblies. The company also offers guidance in the selection of materials or development of bespoke alloys and finishing treatments for optimum product functionality and performance.

Innovation and Co-operation

Hallam provides cast aluminium components, finished products and manufacturing expertise to more than 40 UK and European OEMS, including household names such as Bisley, NIDEC and D W Windsor. Hallam also manufactures leading-edge Hi-Fi and PA systems, urban space lighting and urban activity control system housings, assembling complex machined and powder coated aluminium die castings with a wide range of other manufactured components for improved, long-lasting performance. Hallam works closely with research organisations such as the Advanced Manufacturing Research Centre, University of Sheffield to remain at the forefront of new developments in manufacturing and materials science.

About us
High Pressure Die Casting Foundry UK

Advanced Manufacturing Systems

Hallam’s pressure casting unit has 8 high-performance German Frech machines capable of creating aluminium castings weighing up to 8 kg. The company also has six state-of-the-art CNC machining centres for precision machining, toolmaking and prototyping. In addition Hallam has a fully automatic in-house powder coating unit and offers design support and prototyping facilities using state-of-the-art IT and manufacturing systems.

Design and Prototype Development.

Hallam manufactures and tests, including mechanical property testing, prototypes of new components or products based on designs created using Solidworks Professional CAD software. Prototyping facilities include CNC machining using CAMWORKS for CAD files transfer; 3D printing in a variety of materials including metals; and bespoke fabrications for feasibility testing. Prototypes encompass a wide variety of customer specifications and concepts ranging from garden products to complex electronic equipment.

Aluminium & Zinc High Pressure Die Casting Foundries UK
High Pressure Die Castings UK
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Sq Ft production centre
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Team members
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Supporting OEMs
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Years of experience
Farrell Elite Thorn Eaton Ideal DW Windsor Regal Emerson Ametek Nidec Birley Roof Maker Dover BISLEY
Die Casting Foundry UK

We Work In Partnership With You

We Work In Partnership With You
Under NDAs, Hallam Castings product design team have developed close working relationships with our customers’ own designers and the team is consulted at an early stage during the product design or re-design process. Hallam Castings can provide advice not only on technical constraints but also on design-for-manufacture and product assembly issues.

We Have An Exclusive Reputation

We Have An Exclusive Reputation
Hallam Castings are positioned uniquely as an expert and reliable product design and manufacturing partner of the highest integrity, offering excellent value-for-money and access to the highest level of technical expertise in all manufacturing areas.

We Offer Competitive Pricing

We Offer Competitive Pricing
At Hallam Castings, we pride ourselves on offering high-quality aluminium castings at competitive prices. Our efficient processes and technical expertise allow us to deliver excellent value for money without compromising on quality, service, or lead times.

Contact Our Project Manager

Contact Our Project Manager
Contact Managing Director Rob Pickersgill directly on 07983 315292 anytime to discuss your project requirements.
Cast Metals Federation Best of British Casting MAKE UK Made in Britain